Geico develops fully customizable turnkey systems thanks to tailor-made layouts that simplify and optimize the design phase, meeting the needs of the individual customer.
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Zero waste for reduced water consumption.
The set of solutions related to wastewater treatment that allow reducing the water consumption of the entire paintshop.
Air treatment system for air entering the booths or paintshop.
These are single central chain conveyors that travel on a lower runway with pins to which the skids supporting the bodies are hooked and unhooked.
A derivative of the modular skid conveyor systems (sequence of boards) used to connect the different areas of a paintshop. It’s a very simple solution, even with respect to the mechanical installation.
A simple and proven conveyor system that allows moving the bodies with a continuous motion.
This conveyor is basically a double chain supporting the bodies on skids with fixed or variable spacing, advancing at a fixed speed that determines the production time.
J-Jump family: Modularity and Flexibility.
J-Jump 4C is a body handling system for the pre-treatment and cataphoresis phase, suitable for medium and low production levels.
Unlike other products in the family, it offers the possibility to process large bodies such as vans or SUVs.
J-Jump family: Modularity and Flexibility.
J-Jump 2C is a body handling system for the pre-treatment and cataphoresis phase, suitable for low and medium production levels.
J-Jump family: Modularity and Flexibility.
J-Jump 1C is a body handling system for the pre-treatment and cataphoresis phase, suitable for low and medium production levels.
LeanDip family: simplicity of the mechanical system and flexibility of the electrical system.
LeanDip 4500 is a body handling system for the pre-treatment and cataphoresis phase, suitable for medium production levels.
LeanDip family: simplicity of the mechanical system and flexibility of the electrical system.
LeanDip 9000 is a body handling system for the pre-treatment and cataphoresis phase, suitable for high production levels.
LeanDip family: simplicity of the mechanical system and flexibility of the electrical system.
LeanDip 9000 A is a body handling system for the pre-treatment and cataphoresis phase, suitable for high production levels.
One system, infinite possible trajectories.
J-Flex is a body handling system for the pre-treatment and cataphoresis phase, suitable for high production levels.
A traditional, simple, and reliable body handling system, suitable for high production levels, which GeicoTaikisha has greatly improved over the years and which is specific to pre-treatment and cataphoresis systems as it allows the transfer, immersion, and emergence of the body in the process tanks.
The EMS system is a body handling system for the pre-treatment and cataphoresis phase, suitable for low production levels.
Power & Free is a simple pre-treatment and cataphoresis overhead conveyor system suitable for medium and high production levels.
Reduced energy consumption, less cleaning, and better quality of the painted product.
A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.
The line that adapts to the actual production levels.
Thanks to its modular system, ELENE (ELastic ENergy Ecology) is able to adapt the length of the booth or oven to the production required by the market.
The ELENE line allows you to adjust the ventilation of the booth or oven and its operation to the length that is actually needed for the production being done.
VOC treatment system with heat production.
The thermal incinerators incorporated into the ovens (ITOs) manage to reduce the VOC value present in the fumes expelled. The system can be integrated with the recovery of excess energy for the reduction of consumption of traditional energy vectors, such as hot water.
Control and management of air renewal based on the VOC.
Innovative baking oven where the air exchange is regulated according to the VOC present in the various areas of the oven. The adjustment guarantees high quality standards and reduced energy consumption.
Plant that optimally performs the process of paint polymerization in order to minimize the amount of energy required, while ensuring an optimal quality of the process through an accurate design that prevents the accumulation of dirt particulates inside the oven and facilitates maintenance and cleaning.
Reduced energy consumption, less cleaning, and better quality of the painted product.
A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.
Body handling system integrated into the process parts.
It is the floor roller conveyor directly integrated into the plant parts. It is a solution that allows the components of the conveyor system to be integrated directly into the structures or floor of the plant part.
These are single central chain conveyors that travel on a lower runway with pins to which the skids supporting the bodies are hooked and unhooked.
A derivative of the modular skid conveyor systems (sequence of boards) used to connect the different areas of a paintshop. It’s a very simple solution, even with respect to the mechanical installation.
A simple and proven conveyor system that allows moving the bodies with a continuous motion.
This conveyor is basically a double chain supporting the bodies on skids with fixed or variable spacing, advancing at a fixed speed that determines the production time.
Attention to detail, fine materials, special design to facilitate cleaning and reduce the settling of dust.
Diamond offers all the booth and working deck solutions characterized by a particular design that favors ergonomics and reduces the formation of dust. Clean and/or easily cleanable environments guarantee the quality of the painted product.
Wide variety of booths and work areas for every type of operation that must be carried out in a paintshop, from dry and/or wet sanding booths to inspection and control areas, to touch-up booths and beyond. In fact, a variety of customized types of flooring, ventilation, lighting, equipment, and specific instrumentation are available to better meet the specific requirements of each individual operation.
Let the conveyor do the work.
Ergonomics first!
Conveyor system that facilitates the sealing or PVC operations to be carried out on the underbody, favoring the ergonomics of the workstations.
Reduced energy consumption, less cleaning, and better quality of the painted product.
A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.
Operational simplicity, low cost, low consumption.
Dry Car is the innovative dry scrubber that allows the use of commercial cardboard filters to stop the paint overspray present in the scrubber extraction air.
The evergreen that never disappoints.
Hydrospin plus is the wet scrubber for cleaning the air extracted from paint booths. It’s the result of a long history of success in this field that started with the first system developed by Drysys, developed and modified over the last 50 years first by Haden and then by GeicoTaikisha. Today it represents the best of wet scrubbers in terms of both technical performance and ease of maintenance.
Operational simplicity and efficiency, all on its own.
Dryspin is the innovative scrubber for the dry separation of paint overspray through the use of calcium carbonate. It is therefore a completely dry system.
Powderspin is the ideal painting booth for the application of powder coatings for the automotive sector. It’s an extremely green booth compared to all the systems that use liquid paints. Thanks to the elimination of the treatments typical of a booth with wet or dry scrubbers for liquid paints, it allows a drastic reduction in energy consumption.
No more cleaning booth floor grating.
Sliding Floor is the innovative painting booth floor grating system. During the application phase the gratings roll up, making the normal walking surface disappear, while during the cleaning or maintenance phases the grating returns to its initial position and allows the operators to access the booth.
The line that adapts to the actual production levels.
Thanks to its modular system, ELENE (ELastic ENergy Ecology) is able to adapt the length of the booth or oven to the production required by the market.
The ELENE line allows you to adjust the ventilation of the booth or oven and its operation to the length that is actually needed for the production being done.
The hive booth for greater flexibility and efficiency.
With J-Hive the painting booth takes on an octagonal shape for the first time. Its innovative shape makes different layout solutions possible, allowing the entry of the body from one of the eight sides and the exit with a different angle, in line or even parallel.
J-Hive is particularly suitable for low-level production lines, niche models or touch-up lines where the body is painted completely through the installation of a single robot, allowing for considerable reductions in investment and management costs.
J-Hive also allows the removal of the painting area of the 7th-axis trolleys for the movement of the robot. This allows for greater efficiency and cleanliness of the cell.
Different plant solutions for painting the interiors and exteriors of the bodies depending on the type of application process required by the Customer for the treatment of surfaces with water-, solvent- or bi-component based paints.
De-Dust is the system for the automatic cleaning of the body with jets of air and emu feathers to be positioned along the painting lines.
Body handling system integrated into the process parts.
It is the floor roller conveyor directly integrated into the plant parts. It is a solution that allows the components of the conveyor system to be integrated directly into the structures or floor of the plant part.
These are single central chain conveyors that travel on a lower runway with pins to which the skids supporting the bodies are hooked and unhooked.
A derivative of the modular skid conveyor systems (sequence of boards) used to connect the different areas of a paintshop. It’s a very simple solution, even with respect to the mechanical installation.
A simple and proven conveyor system that allows moving the bodies with a continuous motion.
This conveyor is basically a double chain supporting the bodies on skids with fixed or variable spacing, advancing at a fixed speed that determines the production time.
Reduced energy consumption, less cleaning, and better quality of the painted product.
A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.
Towards mass customization.
J-Rover is the new concept of body handling within the paintshop on independent shuttles. It allows creating systems with flexible layouts that are easily modifiable, thus allowing a production concept with highly flexible cells customized according to the product.
Reduction and optimization of energy consumption.
Devices, systems and solutions that allow minimizing the paintshop’s energy consumption.
Field audits to assess proposals to reduce energy consumption.
The purpose of the energy audits is to:
Software developed internally thanks to extensive experience in the field of paintshops.
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