These are single central chain conveyors that travel on a lower runway with pins to which the skids supporting the bodies are hooked and unhooked.

Benefits

• Simplicity of a mechanical system.
• Possibility of installing a canopy-type oven (vertical curve oven).
• Possibility of multiple parallel baking lines in the ovens (horizontal curves).
• Possibility of skidless installation.

A derivative of the modular skid conveyor systems (sequence of boards) used to connect the different areas of a paintshop. It’s a very simple solution, even with respect to the mechanical installation.

Benefits

• High modularity.
• High flexibility.
• Standard plug-and-play components.
• Simplicity of layout development.
• Simple, quick installation.
• Easy maintenance.

A simple and proven conveyor system that allows moving the bodies with a continuous motion.
This conveyor is basically a double chain supporting the bodies on skids with fixed or variable spacing, advancing at a fixed speed that determines the production time.

Benefit

• Proven, commercial system.

J-Jump 4C is a body handling system for the pre-treatment and cataphoresis phase, suitable for medium and low production levels.
Unlike other products in the family, it offers the possibility to process large bodies such as vans or SUVs.

Benefits

• Modularity.
• Scalability.
• Process flexibility: by skipping the tank, it allows you to develop different cycles.
• Product flexibility: the tank entrance / exit is adapted to the type of body.
• Simple maintenance.
• Fully automatic system.
• No need to return the trolley.
• Compact dimensions.
• Reduced tank volumes with consequent reduction of energy consumption, in addition to a reduced initial investment.
• Simplicity of subsequent line extensions.
• Possibility of controlling the speed and direction of the body’s immersion.
• Possibility of combining conveyors of the J-Jump family to allow immersion with rotation in the pre-treatment phase and vertical immersion in the cataphoresis phase.

J-Jump 2C is a body handling system for the pre-treatment and cataphoresis phase, suitable for low and medium production levels.

Benefits

• Modularity.
• Scalability.
• Process flexibility: by skipping the tank, it allows you to develop different cycles.
• Product flexibility: the tank entrance / exit is adapted to the type of body.
• Simple maintenance.
• Fully automatic system.
• No need to return the trolley.
• Compact dimensions.
• Reduced tank volumes with consequent reduction of energy consumption, in addition to a reduced initial investment.
• Simplicity of subsequent line extensions.
• Possibility of controlling the speed and direction of the body’s immersion.
• Possibility of combining conveyors of the J-Jump family to allow immersion with rotation in the pre-treatment phase and vertical immersion in the cataphoresis phase.

J-Jump 1C is a body handling system for the pre-treatment and cataphoresis phase, suitable for low and medium production levels.

Benefits

• Modularity.
• Scalability.
• Process flexibility: by skipping the tank, it allows you to develop different cycles.
• Product flexibility: movement in the tank is adapted to the type of body.
• Simple maintenance.
• Fully automatic system.
• No need to return the trolley.
• Compact dimensions.
• Reduced tank volumes with consequent reduction of energy consumption, in addition to a reduced initial investment.
• Simplicity of subsequent line extensions.
• Possibility of combining conveyors of the J-Jump family to allow immersion with rotation in the pre-treatment phase and vertical immersion in the cataphoresis phase.
• Possibility of controlling the speed and direction of the body’s immersion.

LeanDip 4500 is a body handling system for the pre-treatment and cataphoresis phase, suitable for medium production levels.

Benefits

• Modularity.
• Scalability.
• Process flexibility: by skipping the tank, it allows you to create different cycles.
• Product flexibility: the system adapts to the type of body.
• Simple maintenance.
• Compact dimensions.
• Possibility of storing the trolley (strip out trolley) during the process.
• Ensures high process quality by minimizing the immersion of the conveyor surface in the process baths.
• Suitable for a plant solution without the use of skids for the body.
• Reduced tank volumes with consequent reduction of energy consumption in addition to a reduced initial investment.
• Use of standard plug-and-play components.
• Possibility of controlling the immersion speed.

LeanDip 9000 is a body handling system for the pre-treatment and cataphoresis phase, suitable for high production levels.

Benefits

• Modularity.
• Scalability.
• Process flexibility: by skipping the tank, it allows you to create different cycles.
• Product flexibility: the system adapts to the type of body.
• Simple maintenance.
• Compact dimensions.
• Possibility of storing the trolley (strip out trolley) during the process.
• Ensures high process quality by minimizing the immersion of the conveyor surface in the process baths.
• Suitable for a plant solution without the use of skids for the body.
• Reduced tank volumes with consequent reduction of energy consumption in addition to a reduced initial investment.
• Use of standard plug-and-play components.
• Possibility of controlling the immersion speed.

LeanDip 9000E is a body handling system for the pre-treatment and cataphoresis phase, suitable for high production levels.

Benefits:

• Modularity
• Scalability
• Process flexibility: by skipping the tank, it allows you to create different cycles
• Product flexibility: the system adapts to the type of body
• Simple maintenance
• Compact dimensions
• Possibility of storing the trolley (strip out trolley) during the process
• High process quality is ensured by minimizing the immersion of the conveyor surface in the process baths
• Suitable for a plant solution without the use of skids for the body
• Reduced tank volumes with consequent reduction of energy consumption in addition to a reduced initial investment
• Use of standard plug-and-play components
• Possibility of controlling the immersion speed
• Possibility to fix the car body directly into the trolley

A traditional, simple, and reliable body handling system, suitable for high production levels, which GeicoTaikisha has greatly improved over the years and which is specific to pre-treatment and cataphoresis systems as it allows the transfer, immersion, and emergence of the body in the process tanks.

Benefits

• Traditional, proven system.
• Simplicity and reliability.
• Possibility of immersing the body at an angle of 45° with consequent reduction of the tank size.
• Automatic loading and unloading of the body.

The EMS system is a body handling system for the pre-treatment and cataphoresis phase, suitable for low production levels.

Benefits

• Traditional, proven system.
• Simple, reliable system.
• Easy management and maintenance.
• Flexibility of production/cycle thanks to the possibility of varying the number of trolleys.
• Automatic loading of the body.

Power & Free is a simple pre-treatment and cataphoresis overhead conveyor system suitable for medium and high production levels.

Benefits

• Traditional, proven system.
• Simplicity and reliability.

A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.

Benefits

• Reduced oven power consumption due to lower weight.
• Smaller volume and ease of storage.

Thanks to its modular system, ELENE (ELastic ENergy Ecology) is able to adapt the length of the booth or oven to the production required by the market.
The ELENE line allows you to adjust the ventilation of the booth or oven and its operation to the length that is actually needed for the production being done.

Benefits

• Modularity.
• Flexibility.
• Green solution: reduction of consumption based on production.

The thermal incinerators incorporated into the ovens (ITOs) manage to reduce the VOC value present in the fumes expelled. The system can be integrated with the recovery of excess energy for the reduction of consumption of traditional energy vectors, such as hot water.

Benefits

• High thermal efficiency and heat recovery.
• Consolidated, reliable system.

VISO is our energy-saving system that can automatically adjust the fresh air flow based on the VOC content detected in the exhaust air stream.

Ovens equipped with the VISO system offer a dual advantage: they heat up less air, resulting in a higher concentration of VOC in the airflow directed to the RTO, thereby reducing the energy required for thermal oxidation.

This innovative solution can be integrated into new ovens installation or retrofitted into existing ones.

Benefits:

• Energy saving
• Reduced running costs
• Improved performance of the oven
• Improved performance of the RTO
• Flexible and accurate system
• Possibility of retrofitting into existing ovens

Plant that optimally performs the process of paint polymerization in order to minimize the amount of energy required, while ensuring an optimal quality of the process through an accurate design that prevents the accumulation of dirt particulates inside the oven and facilitates maintenance and cleaning.

Benefits

• Design adaptable to any baking need.
• Careful study of the air flow.
• Simple maintenance.
• High coefficient of heat transfer to the bodies.

A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.

Benefits

• Reduced oven power consumption due to lower weight.
• Smaller volume and ease of storage.

It is the floor roller conveyor directly integrated into the plant parts. It is a solution that allows the components of the conveyor system to be integrated directly into the structures or floor of the plant part.

Benefits

• Integrated into the support structures.
• Less impact surface with overspray and therefore less chance of getting dirty.
• Simple maintenance and replacement.

These are single central chain conveyors that travel on a lower runway with pins to which the skids supporting the bodies are hooked and unhooked.

Benefits

• Simplicity of a mechanical system.
• Possibility of installing a canopy-type oven (vertical curve oven).
• Possibility of multiple parallel baking lines in the ovens (horizontal curves).
• Possibility of skidless installation.

A derivative of the modular skid conveyor systems (sequence of boards) used to connect the different areas of a paintshop. It’s a very simple solution, even with respect to the mechanical installation.

Benefits

• High modularity.
• High flexibility.
• Standard plug-and-play components.
• Simplicity of layout development.
• Simple, quick installation.
• Easy maintenance.

A simple and proven conveyor system that allows moving the bodies with a continuous motion.
This conveyor is basically a double chain supporting the bodies on skids with fixed or variable spacing, advancing at a fixed speed that determines the production time.

Benefit

• Proven, commercial system.

Diamond offers all the booth and working deck solutions characterized by a particular design that favors ergonomics and reduces the formation of dust. Clean and/or easily cleanable environments guarantee the quality of the painted product.

Benefits

• Large glazed surface.
• High level of comfort for operators.
• Aluminum structure for quick, simple installation.
• Functional environment for any manual operation.
• Easy cleaning.
• Can be closed or opened.
• Standard modules based on the needs of individual operations.

Wide variety of booths and work areas for every type of operation that must be carried out in a paintshop, from dry and/or wet sanding booths to inspection and control areas, to touch-up booths and beyond. In fact, a variety of customized types of flooring, ventilation, lighting, equipment, and specific instrumentation are available to better meet the specific requirements of each individual operation.

Benefits

• Large glazed surface.
• High level of comfort for operators.
• Functional environment for any manual operation.
• Easy cleaning.
• Can be closed or opened.
• Standard modules based on the needs of individual operations.

Benefits

• Innovative conveyor concept for underbody operations.
• Simple and reliable.
• Ideal for both manual and automatic operations.
• Possible integration with Skidless.
• Compact layout and minimal size.
• Reduced footprint.

Conveyor system that facilitates the sealing or PVC operations to be carried out on the underbody, favoring the ergonomics of the workstations.

Benefits

• Ergonomic.
• Modular conveyor concept for underbody operations.
• High position accuracy for perfect automatic operations.
• Ideal for both manual and automatic operations.

Benefits

• Conveyor system for underbody processes.
• Ergonomic for operators.
• High modularity.
• High flexibility.
• Standard plug-and-play components.
• Simplicity of layout development.
• Simple, quick installation.
• Easy maintenance.

A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.

Benefits

• Reduced oven power consumption due to lower weight.
• Smaller volume and ease of storage.

Drycar is Geico’s most popular scrubber.

Its technology is based on the use of commercial cardboard filters to stop the paint overspray from booth exhaust.

It is composed of a three-stage filtration system and designed to guarantee a safe and simple replacement of the filters, even during production.

Benefits:

• Excellent degree of separation of the paint overspray
• Use of commercial filters
• Modularity
• Reduced energy consumption
• Easy maintenance without the help of specialized manpower
• Best CAPEX solution

Hydrospin plus is the wet scrubber for cleaning the air extracted from paint booths. It’s the result of a long history of success in this field that started with the first system developed by Drysys, developed and modified over the last 50 years first by Haden and then by Geico. Today it represents the best of wet scrubbers in terms of both technical performance and ease of maintenance.

Benefits

• Proven, reliable, and robust system.
• Degree of separation compliant with environmental regulations.
• Easy maintenance.

Using the limestone-based technology for overspray separation, DrySpin is a fully automatic system with no need for operators during production, especially suitable for high production lines.

The level of solid particles filtration is the highest among Geico solution.

Benefits:

• Highest degree of overspray separation
• Reduced energy consumption
• Low maintenance (automatic system)
• Modularity

Powderspin is the ideal painting booth for the application of powder coatings for the automotive sector. It’s an extremely green booth compared to all the systems that use liquid paints. Thanks to the elimination of the treatments typical of a booth with wet or dry scrubbers for liquid paints, it allows a drastic reduction in energy consumption.

Benefits

• Excellent degree of separation of the overspray.
• Reduced consumption.
• No VOC (the most environmentally friendly).
• Easy maintenance.
• Modularity.
• Compact, simple system.

Sliding Floor is the innovative painting booth floor grating system. During the application phase the gratings roll up, making the normal walking surface disappear, while during the cleaning or maintenance phases the grating returns to its initial position and allows the operators to access the booth.

Benefits

• Significant reduction in cleaning.
• Easy maintenance due to the simplicity of the system.

Thanks to its modular system, ELENE (ELastic ENergy Ecology) is able to adapt the length of the booth or oven to the production required by the market.
The ELENE line allows you to adjust the ventilation of the booth or oven and its operation to the length that is actually needed for the production being done.

Benefits

• Modularity.
• Flexibility.
• Green solution: reduction of consumption based on production.

With J-Hive the painting booth takes on an octagonal shape for the first time. Its innovative shape makes different layout solutions possible, allowing the entry of the body from one of the eight sides and the exit with a different angle, in line or even parallel.
J-Hive is particularly suitable for low-level production lines, niche models or touch-up lines where the body is painted completely through the installation of a single robot, allowing for considerable reductions in investment and management costs.
J-Hive also allows the removal of the painting area of the 7th-axis trolleys for the movement of the robot. This allows for greater efficiency and cleanliness of the cell.

Benefits

• High layout flexibility.
• Reduced consumption.
• Reduced footprint.

Geico’s sustainable and carbon-neutral solution that enhances the value of OEMs and automotive suppliers’ daily activities.

Benefits:

• Reusable
• Retrofittable
• Plug and play
• Simple and ready-to-use solution
• Separate waste collection
• Waste as raw material for the Paint Industry

Benefits:

• No paint circulation lines
• Engagement of all elements involved in the painting line
• Accurate color management
• Minimization of manual operations
• Incorporation of an auto-check system to reduce human errors
• Always ready for action
• Flexible
• Customizable
• Suitable for both brownfield and greenfield installations

Different plant solutions for painting the interiors and exteriors of the bodies depending on the type of application process required by the Customer for the treatment of surfaces with water-, solvent- or bi-component based paints.

Benefits

• Better thickness and look compared to manual systems.
• Reduced paint consumption and overspray.
• Reduced paint booth size resulting in energy savings.
• Efficiency in the event of increases in production.

De-Dust is the system for the automatic cleaning of the body with jets of air and emu feathers to be positioned along the painting lines.

Benefit

• Dusting system integrated into the line to achieve the highest quality standards.

Benefit

• Modular solution.

It is the floor roller conveyor directly integrated into the plant parts. It is a solution that allows the components of the conveyor system to be integrated directly into the structures or floor of the plant part.

Benefits

• Integrated into the support structures.
• Less impact surface with overspray and therefore less chance of getting dirty.
• Simple maintenance and replacement.

These are single central chain conveyors that travel on a lower runway with pins to which the skids supporting the bodies are hooked and unhooked.

Benefits

• Simplicity of a mechanical system.
• Possibility of installing a canopy-type oven (vertical curve oven).
• Possibility of multiple parallel baking lines in the ovens (horizontal curves).
• Possibility of skidless installation.

A derivative of the modular skid conveyor systems (sequence of boards) used to connect the different areas of a paintshop. It’s a very simple solution, even with respect to the mechanical installation.

Benefits

• High modularity.
• High flexibility.
• Standard plug-and-play components.
• Simplicity of layout development.
• Simple, quick installation.
• Easy maintenance.

A simple and proven conveyor system that allows moving the bodies with a continuous motion.
This conveyor is basically a double chain supporting the bodies on skids with fixed or variable spacing, advancing at a fixed speed that determines the production time.

Benefit

• Proven, commercial system.

A new conveyor concept where the skid used to transport the body through the different painting processes has been minimized and replaced by specially designed support points or crossbars.
This solution reduces any leakage and ensures less contamination of the baths during the immersion processes, as well as reducing the energy consumption of the ovens thanks to the lower metal mass.

Benefits

• Reduced oven power consumption due to lower weight.
• Smaller volume and ease of storage.

Introducing J-Rover, a groundbreaking concept revolutionizing body handling in the paintshop. A cutting-edge approach with independent shuttles, giving the plant the maximum flexibility and the highest efficiency as well.

Empower the production capability with the ability to create flexible layouts that perfectly fit to evolving needs. J-Rover makes changes easy to implement, creating a flexible system designed specifically for the client’s process needs.

Benefits:

• High modularity
• High flexibility
• Easy maintenance, effortless cleaning
• Plug & Play components
• Simple and easy layout development
• Ideal for brownfield installations that require layout modification

Devices, systems and solutions that allow minimizing the paintshop’s energy consumption.

Benefits

• Total control of the plant’s energy consumption.
• Ideal solution for a self-sufficient system with respect to energy.

The purpose of the energy audits is to:

• Classify the paintshop in terms of energy.
• Compare it with a “state-of-the-art” paintshop in equivalent production and climatic conditions.
• Assess achievable improvements in terms of plant and organization.
• Simulate consumption after feasible interventions.
• Make detailed proposals for improvements.

Benefit

• Pre-assessment of the validity of the proposed solutions in terms of costs vs. benefits.